Innovative Processes, Reliable Outcomes.
Design & Development
Diagsensor works with customers early in product development, drawing on its expertise in precision sensors, sensor integration, and active interventional medical device manufacturing to provide product optimization, engineering assessment, prototyping, and testing support.
By identifying potential risks related to materials, assembly, and manufacturing at an early stage, we help customers refine their product concepts and prepare for a smooth transition to production.
Engineering Assessment & Design Support
Based on customer-provided product concepts and technical specifications, we assess materials, structures, assembly requirements, and manufacturing processes to support product optimization.
- Pre-production risk assessment
- Design for Manufacturing and Assembly (DFM/DFA) analysis
- Material selection and sourcing support
- Sensor selection and integration feasibility assessment
- Design Failure Mode and Effects Analysis (DFMEA) support
- Manufacturing process feasibility assessment
Prototyping & Process Verification
With dedicated laboratory facilities, precision assembly capabilities, and testing equipment, we support prototype fabrication and manufacturing process verification.
- Rapid prototyping and prototype fabrication
- Catheter component assembly and sensor integration
- Critical assembly process development
- Test method and test fixture development
- Low-volume trial production
- Manufacturing process feasibility verification
Testing & Engineering Analysis
We provide testing, analysis, and improvement support tailored to product performance requirements and prototype verification needs.
- Product performance testing
- Reliability and aging testing
- Packaging validation coordination
- Engineering and failure analysis
- Test data analysis
- Product optimization and improvement recommendations
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